adapa Group

adapa CrystalPE

Enable printed, designed for recycling, mono-PE packaging.

 

 

 

What is CrystalPE?
 
CrystalPE is the new generation of mono-oriented Polyethylene (MDO-PE) films by adapa.

It commonly serves as a printing layer and can be converted into all kind of common flexible packaging types like lidding films, flowpacks, doypacks.

Available in transparent and matt, as well as metallised and barrier coated.

crystalPE
Why CrystalPE?
 
Best mechanical properties:
Great dimensional stability, flatness and temperature sistance. 
 
Excellent printing layer: 
Suitable for the use in rotogravure, flexo, digital and offset machines. Low elongation in length even in roto machines thanks to superior stiffness and tensile strength.
 
100% PE:
CrystalPE features high heat-resistance even without an outside PP layer
 
Replaces PET and BOPP: 
Allows the creation of PE monomaterial packaging 

 

crystal-PE

Learn about the manufacturing process of CrystalPE.

adapa_Reclose layer

What is CrystalPE?

CrystalPE is the new generation of mono-oriented Polyethylene (mdoPE) films by adapa.

It commonly serves as a printing layer and can be converted into all kind of common flexible PE packaging like lidding films, flowpacks, doypacks.

Available in transparent, white and matt, as well as metallised and coated.

adapa_Flowpack_generic_lowres

CrystalPE for different industries:

Developed for our customers’ success, our new generation of PE films offers excellent printability, high heat resistance and outstanding stiffness.

Suitable for different markets, CrystalPE is your go-to packaging solution!

Have a look at how customers switched from PET-based laminates to PE-based alternatives:

 


Frozen Foods:

PET 12 / PE 60 to Crystal PE EX 25 / PE 45 improved:

  • Thickness of internal layer​
  • Low S.I.T. of sealing layer​
  • Tear properties

 

Frozen foods

Cheese:

PA 15 / PE 50 to Crystal PE EX 25 / PE 50 improved:

  • Thickness of internal layer​
  • Low S.I.T. of sealing layer​
  • Tear properties

 

Cheese

Cheese:

PET 12 / PE-EVOH-PE 60 to Crystal PE EX 25 / PE-EVOH-PE 50 improved:

  • Recyclability
  • Processability on horizontal flowpack lines
  • Oxygen barrier properties

 

adapa Group Cheese

Baked goods:

PET 12 / PE-EVOH 50 to Crystal PE EX 30 / PE-EVOH 30 improved:

  • Machinability
  • Low S.I.T. of sealing layer
  • Barrier properties O2- H2O - CO2​
Baked-goods

Coffee:

PET 12 / Al 8 / PE 90 to Crystal PE EX 25 / HDPE 25 / PE/EVOH/PE 55, Crystal PE EX 30 / PE/EVOH/PE 75 improved:

  • Recyclability
  • Barrier properties O2, H2O, and Aroma (Shelf life)
Coffee

Snacks:

PET 12 / PE 60 to Crystal PE EX 25 / PE 50 improved:

  • Recyclability
  • Easy tearing
  • Performance on the packaging line
Snacks

Personal care:

PET 12 / PE-EVOH-PE white 70 to Crystal PE EX / PE-EVOH-PE white 70 improved:

  • Recyclability
  • Rigidity
  • Sealability of the spout
Personal-care

Dried foods:

PET 12 / PE-EVOH-PE 50 to Crystal PE EX 25 / PE-EVOH-PE 40 improved: 

  • Recyclability
  • Packaging stiffness
  • Processability on vertical flowpack lines
  • Easy tearing properties 
Dried-foods

Pasta:

PA 15 / PE-EVOH-PE 70 to Crystal PE EX 25 / PE 40 improved:

  • Recyclability
  • Avoid swelling of the packaging during pasteurization process
  • Right rigidity
  • Achieve shelf-life
Pasta

Ready to use CrystalPE with confidence? Let's delve into a few scenarios.

 Handling in production

Don't be afraid to stress our film! Recommended unwinding tension can be even up to 13 kg for each meter of width, e.g. width 1000mm > 13kg.

  Production speed

Let's reach top speed! A worldwide known Italian machine manufacturer used CrystalPE during the ERA (European Rotogravure Association) Packaging & Decorative Conference 2022 to demonstrate the printing capabilities and performance of MDO-PE. Top speed reached: 600 m/min on a 9 colour rotogravure machine.

  Convenience for the consumers

Linear-tearing: As the orientation takes place in machine direction an easy-opening function for bags and sachets is no problem, the laminate tears along a line.

 


Would you like to know more about CrystalPE?

We are looking forward to your message!

 

 

CrystalPE vs. BOPE

 

Better machinability

  • Thanks to the higher thermal resistance CrystalPE has a wider sealing window leading to a better machinability on packaging lines.

Less elongation

  • The elongation in length is critical for printing machines. The higher tensile strength of crystalPE in machine direction is regarded more beneficial for printing.

Higher barrier properties

  • Since the water vapour transmission rate is lower, CrystalPE has superior H2O barrier properties to the tested BOPE. 

Easy-tearing

  • As the orientation only takes place in machine direction
    the easy-tearing function is maintained.

Not convinced yet? Let's take a closer look on a few scenarios.

 

Crystal PE vs. BOPE

Better machinability

Thanks to the higher thermal resistance CrystalPE has a wider sealing window leading to a better machinability on packaging lines.

Less elongation

The elongation in length is critical for printing machines. The higher tensile strength of crystalPE in machine direction is regarded more beneficial for printing.

Higher barrier properties

Since the water vapour transmission rate is lower, CrystalPE has superior H2O barrier properties to the tested BOPE. 

Easy-tearing

As the orientation only takes place in machine direction
the easy-tearing function is maintained.


Production speed

Let's reach top speed!
Worldwide known Italian machine manufacturer used CrystalPE during the ERA (European Rotogravure Association) Packaging & Decorative Conference 2022 to demonstrate the printing capabilities and performance of mdoPE
Top speed reached: 600 m/min on a 9 colour rotogravure machine.

 

adapa-Logo_DarkAubergine_RGB (2)


Handling in production

Don't be afraid to stress our film!
Recommended unwinding tension can be even up to 13Kg for each meter of width, e.g. width 1000mm > 13kg.
Regarding rewinding after printing and lamination, we recommend up to 30% less tension‚ compared to unwinding, helping the film to relax after the process.

Product details

adapa Barrtec medium barrier

 
MARKETS – APPLICATIONS
  • Suitable for fresh and dried products
  • Can be used in lidding films or flowpacks
  • Laminates and stand-alone applications
  • Ideal choice for high speed packaging lines
CONVERTING
  • Can be laminated to most plastic films
  • Recommended application: BOPP laminates
  • Suitable for recyclable packaging
  • Available in transparent and white

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